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The smart Companies take Action now

Welcome to this snippet of our 23rd Gold Nugget, “The New Trade War”. The US announced a 100% tax on Chinese EVs, and the EU is launching CBAM in 2026. This episode examines the consequences of such protective measures for our industry.

We compare the current situation with past events and predict the possible outcomes for European foundries. We also discuss the competitive advantages of certain electric vehicle brands. And spoiler alert: it is not the obvious answer.

Watch the full Gold Nugget 23 on the Goldcasting website!

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opportunities beyond the automotive industry
HPDC

Unlocking Opportunities beyond Automotive

As the automotive industry shifts away from traditional powertrain parts, foundries with small and mid-sized HPDC machines face underutilization challenges. This article explores how these foundries can adapt by diversifying into new markets, identifying alternative applications for precision casting, and leveraging strategic analysis and networking to uncover growth opportunities outside the automotive sector.

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January 30, 2024
Rheocasting leads to a reduction in machine size and therefore lower operating costs
Rheocasting

Cut operating costs by using Rheocasting

Reducing operating costs is crucial for survival with rising energy costs and interest rates. Initial investment, depreciation, energy costs, and spare parts influence the operating costs of a diecasting machine. Smaller, fully depreciated machines are more cost-effective. Rheocasting reduces the machine size by up to 50% compared to HPDC by improving the filling process and projected area. This significantly reduces machine costs, energy consumption, and spare parts. Typically, Rheocasting requires a 30-40% smaller die-casting machine, cutting operating costs and reducing the carbon footprint.

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April 11, 2023
Rheocasting trial casting at the GTK in Kassel
Rheocasting

Rheocasting trials at GTK in Kassel

Last week, I supported GTK with a trial casting program. It’s exciting to see growing interest in Rheocasting. Unlike other temperature-controlled methods, the Comptech Rheometal process delivered a stable outcome. The Comptech process uses Enthalpy Exchange Mass (EEM) for precise, mass-controlled cooling, ensuring consistency even with composition changes. Check out the video to see the Rheometal process in action.

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January 17, 2023
X-Ray images of Leak-free Battery Castings by using Rheocasting
HPDC

Leak-free Battery Castings

The EU’s 2035 ban on combustion engines boosts EVs. Large, leak-tight battery castings are key. HPDC struggles with porosity and shrinkage, leading to leaks. Rheocasting solves this with a unique slurry that prevents porosity pathways, ensuring superior leak-tight castings. Check out the CT scans showing the difference!

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March 14, 2023
gold nugget 15
Podcast

Trucks have to lose a lot of weight to fulfil the Euro 7

Understand how the Euro 7 emissions standard reshapes the truck industry, emphasizing the shift from grey iron to Rheocastings for better performance and sustainability. Discover opportunities for profitable castings in 2024 and learn about top nominations for smaller machines, with insights into the benefits of rheocasting in meeting Euro 7 requirements.

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February 29, 2024
The shift toward electric vehicles has reduced demand for powertrain parts, impacting foundries. Rheocasting allows for high-wall thickness castings, perfect for truck industry needs, offering a lower price for customers and increased profit margins for foundries. AlSi7Mg is perfectly castable in Rheocasting, simplifying material validation.
Rheocasting

Expand your Product Portfolio with Rheocasting

The shift toward electric vehicles has reduced demand for powertrain parts, impacting foundries. Rheocasting allows for high-wall thickness castings, perfect for truck industry needs. This allows for lower prices for customers and increased profit margins for foundries. AlSi7Mg is perfectly castable in Rheocasting, simplifying material validation.

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April 25, 2023
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